6 WIRE BRAIDING

Take the 6 wires from the motor, and arrange them into 3 pairs. To braid them, first consider there’s a center pair, and two outer pairs. Basically, the outer pairs alternate crossing over the center pair. For example…

braid-01

Grab the left outer pair, and cross them over the center pair, so they become the new center pair.

Now grab the right outer pair..

braid-02

..and cross them over the center pair, so they become the new center pair.

Now grab the left outer pair..

braid-03

..and cross them over the center pair, so they become the new center pair.

Repeat as necessary.

Tips

  • Every once in a while, run your fingers up and down the braid while squeezing, to even out the braid. 
  • Cut the wire ends after braiding, not before. Otherwise the wires won’t line up when you wire up the connector. 
  • Put heat shrink over the end of the braid before you solder up the connector. 
  • Once soldered, twist the connector around until all the wires are tight, then pull the heat shrink down over it, and shrink it. The heat shrink should make a good strain relief for the connector.

Note: The picture and instructions above are taken from: http://seriss.com/opcs/install/braid.html

Note 2: For 3 wire braids, use your imagination. 

Below are real pictures i took myself, forgive me for the lousy picures.

p10614401

1. Prepare the wires

capture2capture3capture4p1061445

2. Repeat the whole process as necessary. 

p1061446

The end product.

Any questions, ask your mum.

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